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{ "products": [ { "_id": "5cecff175a7de0000193a694", "fptag": "AQUANEEL", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": "Dyes Industry Applications", "description": "Membrane Filtration in the Dyes Industry\nMembrane filtration plays a critical role in dye manufacturing and textile processing — primarily for dye purification, concentration, desalting, and wastewater treatment. The dye industry is one of the largest generators of colored, high-COD effluent, making membrane technology both economically and environmentally essential.\n\nWhy Membrane Filtration is Critical in Dyes\nDye manufacturing involves large volumes of salts, organic solvents, unreacted intermediates, and colored wastewater. Traditional treatments (chemical precipitation, activated carbon) are costly and generate secondary waste. Membranes offer selective, continuous, and chemical-free separation.\n\nTypes of Membrane Filtration & Their Role\nMembrane Pore Size Key Function in Dye Industry\nMicrofiltration (MF) 0.1–10 µm Pre-treatment; removes suspended solids, pigment agglomerates\nUltrafiltration (UF) 0.001–0.1 µm Separates large dye molecules, colloids, macromolecules\nNanofiltration (NF) 0.0001–0.001 µm Desalting reactive dyes; concentrating dye solutions\nReverse Osmosis (RO) < 0.0001 µm Full water recovery from effluent; near-zero liquid discharge\n\nKey Applications\n1. Dye Purification & Desalting\nReactive and direct dyes are synthesized in the presence of large quantities of inorganic salts (NaCl, Na₂SO₄). These salts must be removed before the dye is sold. NF membranes selectively pass salt ions while retaining dye molecules — replacing expensive and wasteful dialysis or spray drying.\n2. Dye Concentration\nAfter synthesis, dye solutions are dilute. UF and NF concentrate the dye without heat, preventing thermal degradation of sensitive chromophores. This replaces energy-intensive evaporation.\n3. Reactive Dye Recovery from Textile Effluent\nIn textile dyeing, 10–40% of reactive dye does not fix onto fabric and is lost in wash water. NF membranes recover these unfixed dyes from rinse water for reuse, reducing raw material cost and effluent color load.\n4. Color Removal from Wastewater\nDye effluents are intensely colored even at very low concentrations (< 1 mg/L is visible). NF and RO achieve >99% color removal, meeting discharge norms. This is critical since many dye molecules are toxic, mutagenic, or carcinogenic.\n5. Salt Recovery & Reuse\nIn reactive dyeing, large amounts of salt are used to exhaust the dye onto fiber. NF can separate salt from dye in effluent — the permeate (salt-rich water) is recovered and reused in the dyebath, reducing salt consumption by up to 90%.\n6. Solvent Recovery\nDye synthesis uses organic solvents. Pervaporation membranes and dense RO membranes can recover solvents from dilute streams, reducing VOC emissions and solvent purchase costs.\n7. Zero Liquid Discharge (ZLD)\nCombination of MF → UF → NF → RO achieves near-complete water recovery from dye house effluent. The final concentrated retentate is sent for incineration or spray drying, achieving ZLD — mandated by pollution control boards in India, EU, and China.\n8. Effluent Treatment for Vat & Disperse Dyes\nVat dyes form colloidal particles; disperse dyes are insoluble particulates. MF and UF efficiently remove these without chemical coagulants, reducing sludge generation.\n\nDye-Specific Membrane Challenges\nChallenge Cause Solution\nSevere membrane fouling Dye adsorption on membrane surface Hydrophilic membranes (PES, ceramic); frequent CIP\nConcentration polarization High dye retention builds a gel layer Crossflow operation; turbulence promoters\npH extremes Dye synthesis at pH 2–13 Ceramic, PVDF, or PTFE membranes\nHigh salt concentrations Reactive dye synthesis uses Tight NF membranes with high salt permeability\n up to 100 g/L salt \nColoured membrane staining Chromophore adsorption Periodic oxidative cleaning (NaOCl, H₂O₂)\nHigh temperature streams Dyebath effluent at 60–90°C Ceramic or high-temp polymer membranes\n\nMembrane Materials Used\nPolymeric — Polyethersulfone (PES), PVDF, Polyamide (PA), Cellulose Acetate — most common, cost-effective\nCeramic (Al₂O₃, TiO₂, ZrO₂) — preferred for high-temperature, aggressive chemical, and solvent-laden dye streams\nComposite TFC — Thin-film composite polyamide — used in NF/RO for desalting reactive dyes\n\nEnvironmental & Economic Impact\nParameter Without Membrane With Membrane\nWater recovery ~20–30% 85–95%\nSalt reuse Nil Up to 90%\nDye recovery Lost 10–40% recovered\nCOD in effluent 2000–5000 mg/L < 100 mg/L\nColor in effluent Intensely colored >99% removed\nSludge generation High (chemical treatment) 70% lower\n\nRegulatory Driver\nIndia's CPCB, the EU's Water Framework Directive, and China's GB standards now mandate Zero Liquid Discharge (ZLD) for textile and dye units — making membrane filtration not just beneficial but legally required in most jurisdictions.\n\nMembrane filtration in the dye industry is thus a convergence of product quality improvement, resource recovery, and mandatory environmental compliance — making it one of the most impactful industrial applications of the technology.", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 7, "_keywords": [ "systems", "separation", "replacement", "purification", "possibilities", "membrane system", "Nano Filtration", "waste treatment", "Dyes concentration", "application possible", "possible application", "Dyes Industry Applications", "Annual Maintenance Contract" ], "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 3, "imageuri": "https://productimages.withfloats.com/actual/5cecff42c99e290001f9697c.jpg", "tileimageuri": "https://productimages.withfloats.com/tile/5cecff42c99e290001f9697c.jpg", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2019-05-28T09:27:51.569Z", "updatedon": "2026-03-07T07:06:53.616Z", "buyonlinelink": null, "producturl": "http://WWW.AQUANEELSEPERATION.IN/applications/dyes-industry-applications/3", "availableunits": -1.0, "iscodavailable": true, "isprepaidonlineavailable": false, "maxcodorders": 0, "maxprepaidonlineorders": 0, "uniquepaymenturl": null, "brandname": "Aquaneel Seperation", "category": "Dye Purification & Desalting, Reactive Dye Recovery, Salt Recovery & Reuse, Dye Concentration, Color Removal from Wastewater, Zero Liquid Discharge (ZLD)", "tags": [ "process applications", "Process Applications" ], "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": null, "paymenttype": "None", "producttype": "products", "hsncode": null, "gstslab": 0.0, "isnotforsale": false }, { "_id": "69abb77b416414bc2e1be36d", "fptag": "AQUANEEL", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": "Biotech Industry System for concentration, purification, filtration, separation", "description": "🌐 Key Benefits of Membrane Filtration in Biotech:\nHigh Purity & Sterilization: Removes bacteria, viruses, and unwanted particles, ensuring sterile products for pharmaceuticals and biotech applications.\n\nEfficient Separation: Allows selective passage of smaller molecules while retaining larger ones, ideal for protein purification and enzyme recovery.\n\nCost-Effective & Scalable: Requires less energy compared to thermal methods and can be scaled easily for industrial production.\n\nImproved Yield: Concentrates valuable biomolecules without damaging them, boosting overall productivity.\n\nVersatility: Supports multiple processes like microfiltration (cell removal), ultrafiltration (protein concentration), nanofiltration (salt removal), and reverse osmosis (water purification).\n\n🔬 Applications in Biotech:\nPharmaceutical Manufacturing: Sterile filtration of injectable drugs.\n\nFermentation Processes: Separation of cells from culture broth.\n\nProtein & Enzyme Purification: Concentration and fractionation of biomolecules.\n\nWater & Media Preparation: Ensures contamination-free inputs for sensitive processes.\n\n📊 Types of Membrane Filtration in Biotech\nType\t Pore Size Range\t Typical Use in Biotech\nMicrofiltration\t 0.1–10 µm\t Cell removal, clarification\nUltrafiltration\t 1–100 nm\t Protein concentration, virus removal\nNanofiltration\t 0.5–2 nm\t Salt removal, partial demineralization\nReverse Osmosis\t\t - Pure water production\n", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 1, "_keywords": null, "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 17, "imageuri": "https://productimages.withfloats.com/actual/69abb77d815012f3c24ad4eb.png", "tileimageuri": "https://productimages.withfloats.com/tile/69abb77d815012f3c24ad4eb.png", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2026-03-07T05:28:27.278Z", "updatedon": "2026-03-07T06:14:40.982Z", "buyonlinelink": null, "producturl": "http://WWW.AQUANEELSEPERATION.IN//biotech-industry-system-for-concentration-purification-filtration-separation/17", "availableunits": -1.0, "iscodavailable": false, "isprepaidonlineavailable": false, "maxcodorders": 0, "maxprepaidonlineorders": 0, "uniquepaymenturl": null, "brandname": "Aquaneel Seperation", "category": "", "tags": [], "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": null, "paymenttype": "None", "producttype": "products", "hsncode": null, "gstslab": 0.0, "isnotforsale": false }, { "_id": "62b2c382552b120001211eb7", "fptag": "AQUANEEL", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": "Colloidal Silica Concentration", "description": "A ceramic membrane system for colloidal silica concentration is a specialized filtration technology used in industries like electronics, chemicals, and water treatment, where high-purity silica dispersions are required.\n\n🔬 How It Works\nCeramic Membranes: Made from materials like alumina, zirconia, or titania, they are highly durable, resistant to chemicals, and can withstand high temperatures.\nFiltration Principle: Colloidal silica particles are retained by the membrane while water and smaller molecules pass through as permeate.\nCrossflow Filtration: The feed flows tangentially across the membrane surface, reducing fouling and allowing continuous concentration of silica.\n\n🌐 Applications\nElectronics Industry: Producing high-purity colloidal silica for semiconductor polishing (CMP slurries).\nChemical Industry: Concentrating silica sols for catalysts, coatings, and adhesives.\nWater Treatment: Used in advanced processes where silica removal or concentration is critical.\n\n📊 Advantages\n Feature\t Benefit\nChemical resistance\t Handles aggressive silica dispersions without degradation\nThermal stability\t Operates at high temperatures, unlike polymer membranes\nLong lifespan\t Durable, with lower replacement frequency\nHigh selectivity\t Efficiently separates colloidal particles from solvents\nLow fouling tendency\t Crossflow design minimizes clogging\n\n⚠️ Challenges\nHigher initial cost compared to polymer membranes.\nCleaning requirements to maintain performance.\nSpecialized operation with controlled pressure and flow conditions.\n\n👉 In short, ceramic membrane systems provide a robust, efficient, and sustainable solution for concentrating colloidal silica, ensuring high product purity and consistency in industries where precision is critical.\n\n We have also supplied system to Morbi, Gujarat for this applications. If you have any inquiry regarding this please let us know .", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 7, "_keywords": [ "Morbi", "Gujarat", "inquiry", "features", "long life", "applications", "easy operations", "Ceramic Membranes", "temperature limit", "Ceramic Membrane System", "Ceramic Membrane Based System", "Colloidal Silica Concentration" ], "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 13, "imageuri": "https://productimages.withfloats.com/actual/62b2c384eac3d400010ead67.jpeg", "tileimageuri": "https://productimages.withfloats.com/tile/62b2c384eac3d400010ead67.jpeg", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2022-06-22T07:23:46.49Z", "updatedon": "2026-03-07T06:12:29.142Z", "buyonlinelink": null, "producturl": "http://WWW.AQUANEELSEPERATION.IN//colloidal-silica-concentration/13", "availableunits": -1.0, "iscodavailable": false, "isprepaidonlineavailable": false, "maxcodorders": 0, "maxprepaidonlineorders": 0, "uniquepaymenturl": null, "brandname": "Aquaneel Seperation", "category": "Ceramic Membrane System", "tags": [], "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": "", "paymenttype": "None", "producttype": "products", "hsncode": null, "gstslab": 0.001, "isnotforsale": false }, { "_id": "60b74c657f8c210001903eac", "fptag": "AQUANEEL", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": "Ceramic Membrane for waste water", "description": "We provide Ceamic Membrane system for waste water treatment for different industries. Ceramic Mebrane system is very effective where there is insoluble particles in the waste water and there is high load of TSS. Ceramic Membrane system will remove maximum of particles and doing very effective role for pre treatment. Ceramic membrne have many advantage like it has very low operational and mantainance cost. Life of ceramic membrane is more 10 years. So no need to do any mantainance in this system. If you have any inquiry regarding this please let us know. ", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 7, "_keywords": null, "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 14, "imageuri": "https://productimages.withfloats.com/actual/60b74c66c94dd20001711fc4.jpeg", "tileimageuri": "https://productimages.withfloats.com/tile/60b74c66c94dd20001711fc4.jpeg", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2021-06-02T09:16:21.121Z", "updatedon": "2021-06-02T09:16:21.121Z", "buyonlinelink": null, "producturl": "http://WWW.AQUANEELSEPERATION.IN//ceramic-membrane-for-waste-water/14", "availableunits": -1.0, "iscodavailable": false, "isprepaidonlineavailable": false, "maxcodorders": 0, "maxprepaidonlineorders": 0, "uniquepaymenturl": null, "brandname": "Aquaneel Seperation", "category": "Waste Water Treatment", "tags": null, "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": "", "paymenttype": "None", "producttype": "products", "hsncode": null, "gstslab": 0.001, "isnotforsale": false }, { "_id": "60b7466c5ac0c00001c34810", "fptag": "AQUANEEL", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": "Ful Fit Sanitory Membrane", "description": "We have Ful Fit hot water Sanitory Membrane which can used from various application Food Product manufacturing and Pharmaceutical Industry application. This membrane have benifit that this has lowest hold up and at the time of cleaning, it has totaly clean up area so no bactarial creation chance in it. We have supplied it in lots of applications. If you have this type of application or inquiry than please let u know so we can guid you furthure. 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This is due to the fact that they have many advantages. It has been well documented that inorganic membranes offer\n(i) chemical and thermal stability, \n(ii) bacteria resistance, \n(iii) high abrasion resistance \n(iv) high flues and high separation efficiency, \n(v) high porosity and narrow pore distribution, and \n(vi) long service life", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 7, "_keywords": null, "isarchived": false, "isavailable": false, "applicationid": null, "productindex": 12, "imageuri": "https://productimages.withfloats.com/actual/60470766ec9bcd0001d7cc7c.jpg", "tileimageuri": "https://productimages.withfloats.com/tile/60470766ec9bcd0001d7cc7c.jpg", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2021-03-09T05:28:05.835Z", "updatedon": "2021-04-17T10:18:58.224Z", "buyonlinelink": null, "producturl": "http://WWW.AQUANEELSEPERATION.IN//ceramic-membrane-system-for-separation-of-fermentation-broths/12", "availableunits": -1.0, "iscodavailable": false, "isprepaidonlineavailable": false, "maxcodorders": 0, "maxprepaidonlineorders": 0, "uniquepaymenturl": null, "brandname": "", "category": "process applications", "tags": [ "Ceramic Membrane System", "fermentation broths", "biological suspensions" ], "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": "", "paymenttype": "None", "producttype": "products", "hsncode": null, "gstslab": 0.001, "isnotforsale": false }, { "_id": "6030d1387896b4000159f15b", "fptag": "AQUANEEL", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": "Ceramic Membrane System For Bacteria Grouth Removal", "description": "we provide Ceramic membrane system for bactaria removal from pharmaceutical products, food products and many more", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 60, "_keywords": null, "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 11, "imageuri": "https://productimages.withfloats.com/actual/6030d139801a6f0001cd7f4b.jpg", "tileimageuri": "https://productimages.withfloats.com/tile/6030d139801a6f0001cd7f4b.jpg", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2021-02-20T09:07:04.512Z", "updatedon": "2021-02-20T09:07:04.512Z", "buyonlinelink": null, "producturl": "http://WWW.AQUANEELSEPERATION.IN//ceramic-membrane-system-for-bacteria-grouth-removal/11", "availableunits": -1.0, "iscodavailable": true, "isprepaidonlineavailable": true, "maxcodorders": 10, "maxprepaidonlineorders": 10, "uniquepaymenturl": null, "brandname": "", "category": "Ceramic Membrane System", "tags": [], "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": null, "paymenttype": "None", "producttype": "products", "hsncode": null, "gstslab": 0.001, "isnotforsale": false }, { "_id": "5cf0b1e1f0485300015c5780", "fptag": "AQUANEEL", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": "Spiral Wound Membranes", "description": "In Spiral Wound Membranes there are different types and applications according to their pore size.\n\n( 1 ) Reverse Osmosis \n Pore Size : < 100 Da\n Applications : salts removal, small organic molecules\n( 2 ) Nanofiltration\n Pore Size : 0.1 - 5 kDa\n Applications : viruses removal, 2- valent ions, Dye Purification\n( 3 ) Ultrafiltration\n Pore Size : 5-5000 kDa\n Applications : removal of bacteria, macromolecules, proteins, larger viruses\n( 4 ) Microfiltration\n Pore Size : > 5000 kDa \n Applications : removal of larger bacteria, yeast, particles", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 7, "_keywords": [ "5000 kDa", "bacteria", "proteins", "Pore Size", "particles", "valent ions", "applications", "small organic", "salts removal", "macromolecules", "different types", "Reverse Osmosis", "viruses removal", "Spiral Wound Membranes" ], "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 7, "imageuri": "https://productimages.withfloats.com/actual/5cf0b1e13e041f000121431a.jpg", "tileimageuri": "https://productimages.withfloats.com/tile/5cf0b1e13e041f000121431a.jpg", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2019-05-31T04:47:29.109Z", "updatedon": "2019-05-31T04:47:29.109Z", "buyonlinelink": null, "producturl": "http://WWW.AQUANEELSEPERATION.IN//spiral-wound-membranes/7", "availableunits": -1.0, "iscodavailable": true, "isprepaidonlineavailable": false, "maxcodorders": 0, "maxprepaidonlineorders": 0, "uniquepaymenturl": null, "brandname": null, "category": "Membranes", "tags": [ "Membranes" ], "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": null, "paymenttype": "None", "producttype": "products", "hsncode": null, "gstslab": 0.0, "isnotforsale": false }, { "_id": "5cef6e70da4c9400016b3890", "fptag": "AQUANEEL", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": "Gelatine Concentration System", "description": "In Gelatin Industry we doing applications like Gelatin Concentration, Gelatin De- ashing, Condensate recovery, Gelatin Recovery with the use of different type of membranes like Spiral Wound, Hollow Fiber and Ceramic Membranes. We know that gelatin have molecular weight of 20 kda to 200 kda to we use accordingly molecular cut off membrane to implement applications.\n\nWe have already given system for gelatin concentration. They have initial liquid solution of 4% and they are removing water with our system and concentrating the gelatin to 20-23%. Our system can replace the multi evaporator which is used for concentrating gelatin before spray drying the product. \n\nOur system is having 10% operating cost comparing to evaporator and comparing to product quality to concentrated by evaporator, the product concentrated by us is having much higher quality. We can also recover the gelatin which is going waste in washing of machinery and other and that gelatin is going to your ETP and also increasing load of your ETP so after you recover the gelatin you can add that to previous batch and you can also stop being waste the gelatin.\n\nWe also deal with ETP with different kind of solutions with which you can also recover your product back and also get COD and BOD in limit as goverment norms.", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 7, "_keywords": [ "molecular cut", "different kind", "different type", "previous batch", "removing water", "product quality", "goverment norms", "Gelatin Recovery", "Gelatin Industry", "multi evaporator", "Ceramic Membranes", "Condensate recovery", "Gelatin Concentration", "initial liquid solution", "Gelatine Concentration System" ], "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 6, "imageuri": "https://productimages.withfloats.com/actual/5cef70562dbc8a00013aa54f.jpg", "tileimageuri": "https://productimages.withfloats.com/tile/5cef70562dbc8a00013aa54f.jpg", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2019-05-30T05:47:28.024Z", "updatedon": "2019-05-30T05:55:34.299Z", "buyonlinelink": null, "producturl": "http://WWW.AQUANEELSEPERATION.IN//gelatine-concentration-system/6", "availableunits": -1.0, "iscodavailable": true, "isprepaidonlineavailable": false, "maxcodorders": 0, "maxprepaidonlineorders": 0, "uniquepaymenturl": null, "brandname": null, "category": "Process Applications", "tags": [ "Process Applications" ], "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": null, "paymenttype": "None", "producttype": "products", "hsncode": null, "gstslab": 0.0, "isnotforsale": false } ], "hasmoreitems": false, "isapirequest": false, "totalresults": 14, "query": null, "floatingpoint": null }